Research & Development (R&D)

Driving Precision Through Applied Engineering

VPI Innovative Solutions - Core R&D Competencies

New Product Development (NPD)

  • Tight tolerances
  • Unconventional geometries
  • Multi-axis operations
  • Complex machining sequences

We develop an average of 30% NPDs monthly. Our R&D team works closely with production and quality to generate robust process sheets, tool layouts, and fixture designs for each new component.

Tooling & Workholding Engineering

  • High-speed machining
  • Stability during interrupted cuts
  • Quick changeover and repeatability
  • Load distribution to reduce tool wear

We design and test custom CNC collet chucks, revolving centers, and special tool holders. Each tool goes through 3D modeling, simulation, stress analysis (linear/static), and prototyping before being released to production.

Reverse Engineering & Legacy Optimization

  • Dimensional analysis using precision measuring tools
  • 3D modeling for recreation or redesign
  • Material testing, where needed
  • Functional improvements

For legacy parts, worn components, or OEM samples, we carry out comprehensive analysis and improvements (e.g., better heat dissipation, reduced weight, or tighter fit).

Facilities & Systems

  • Dedicated R&D and Design Cell within Ksetra Tech Park
  • In-house CAM team for end-to-end simulation
  • CMM-assisted dimensional verification
  • Collaboration with QA & production
  • Integrated tool and document tracking

Outcome-Focused Innovation

Our R&D output is not just ideas—it includes:

Approved control documents
Time-tested process sequences
Production-ready tooling
Reduction in rejection and rework
Tangible value-adds for the customer

Whether it's designing a new revolving center, reverse-engineering a legacy part, or developing an NPD from drawing to dispatch, our R&D team ensures that every detail—from micron-level dimensions to cycle time—is optimized for performance, cost, and consistency.

VPI Innovative Solutions

Precision Engineered, Innovation Delivered.